HINT:

1. Make sure the terminal is positioned correctly.
2. Insert the terminal until the locking clip locks firmly.
3. Insert the terminal with terminal retainer in the temporary lock position, if equipped.

NOTE: If reusing a terminal, check that the locking clip is still in good condition and in the proper position.

1. If it is on the terminal and not in the proper position, use the special tool to gently bend the locking clip back to the original shape.

2. Check that the other parts of the terminal are in their original shape.

NOTICE:

Do not readjust or reuse the terminal lance of the insulation displacement connector type terminal. Always change the wire with the repair wire.

NOTICE:

As for 0.64 type terminal, do not adjust the terminal lance with the special tool.

Splash Proof Type Connector

NOTICE:

• Removal of the terminal from housing cavity will cause damage to rubber plug material (the wire seal), deteriorating waterproofing performance. Be sure to replace the housing with a new one.
• Check the withdrawn terminal for the following if trying to use it again.
  • It is free of deformation and damage
  • It is free of adherents such as rubber plug material (wire seal)
  • Replace any deformed terminal.

NOTE: Not all terminals will give and audible "click".

NOTICE:

• After repairing, never let only one harness stretch.
• In cese that it becomes short, do over again using the repair wire.

Type A (For 0.64III, 1.0, 1.0II, 1.3, 1.8, 2.3II 4.8 and 8.0 of Non-Waterproof Type Connector)

1. Insert the terminal.

HINT:

1. Make sure the terminal is positioned correctly.
2. Insert the terminal with terminal retainer in the temporary lock position.

2. Insert the terminal until the locking clip locks firmly.

HINT:

1. Pull the terminal back gently to check whether it is locked correctly.
2. If it cannot be inserted easily, check the terminal and the connector for damage.

NOTE: If the terminal to locking clip does not lock firmly, the double locking device cannot lock or terminal retainer does not lock at full lock position so the terminal backs out from connector.

3. Close terminal retainer or double locking device.
   The connector is fitted with a terminal retainer, or a double locking device, return it to the full lock position.

Type B (For 0.64, 1.8, 2.3, 2.3II, 4.8, 6.3 and 8.0 of Waterproof Type)
(For Male Connector)

1. Insert the terminal.

HINT:

1. Make sure the terminal is positioned correctly.
2. Insert the terminal with terminal retainer in the temporary lock position.

2. Insert the terminal until the locking clip locks firmly.

HINT:

1. Pull the terminal back gently to check whether it is locked correctly.
2. If it cannot be inserted easily, check the terminal and the connector for damage.

NOTE: If the terminal to locking clip does not lock firmly, the double locking device cannot lock or terminal retainer does not lock at full lock position so the terminal backs out from connector.

3. "For Case 1"
   Push the terminal retainer in to the full lock position.

"For Case 2"
Raise the terminal retainer up to the full lock position.

(For Female Connector)

1. Insert the terminal.

HINT:

1. Make sure the terminal is positioned correctly.
2. Insert the terminal with terminal retainer in the temporary lock position.

2. Insert the terminal until the locking clip locks firmly.

HINT:

1. Pull the terminal back gently to check whether it is locked correctly.
2. If it cannot be inserted easily, check the terminal and the connector for damage.

NOTE: If the terminal to locking clip does not lock firmly, terminal retainer can not lock at full lock position so the terminal backs out from connector.

3. "For Case 1"
   Push the terminal retainer in to the full lock position.

"For Case 2"
Raise the terminal retainer up to the full lock position.

Type C (For 0.64 Type Connector)

1. Insert the terminal.

HINT:

1. Make sure the terminal is positioned correctly.
2. Insert the terminal with terminal retainer in the temporary lock position.

2. Insert the terminal until the terminal lance locks firmly.

HINT:

1. Pull the terminal back gently to check whether it is locked correctly.
2. If it cannot be inserted easily, check the terminal and the connector for damage.

NOTE: If the terminal to terminal lance does not lock firmly, the double locking device cannot lock or terminal retainer does not lock at full lock position so the terminal backs out from connector.

3. Close terminal retainer.
   The connector is fitted with a terminal retainer, return it to the full lock position.

• First fit the section A.

• Install the lock of the section A first.

• Install the lock of the retainer and pull the white cover until you hear a click sound.

• Install the convex part (A) of the outer part correctly to the section B of the inner part.

Insulation Displacement Connector

w/ Cover : CLOSE COVER

NOTICE:

Securely lock it

HINT:

When replacing it to a new connector, cut off the fixing band without leaving it.

UNITE CONNECTOR
Make the projection of the front lock of the upper housing meet the ditch of the front lock of the lower housing and fix the rear lock.

NOTICE:

• After uniting, securely lock it for not leaving the rear lock arm deformed.
• Make sure that the terminals will not become loose by pulling the wires lightly.

Insulation Displacement Connector (0.64 Type)

1. Install the upper housing to the lock housing.

NOTICE:

• Securely Lock it.
• Be careful not to mistake the upper housing and lower housing when putting together.

2. Make the projection of the front lock of the upper housing attached lock housing meet the ditch of the front lock of the lower housing and fix the rear lock.

NOTICE:

• Afteruniting, securely lock it for not leaving the rear lock arm deformed.
• Make sure that the terminals will not become loose by pulling the wires lightily.
• Be careful not to mistake the upper housing and lower housing when putting together.

3. When properly installed, pulling gently on the wire lead will prove the terminal is locked in the connector.

NOTICE:

If you working on the waterproof type, make sure that a rubber plug or a terminal gasket is inserted into the housing securely.

4. Secure the Repaired Wire to the Harness

If the wire is not in the conduit, or secured by other means, wrap vinyl tape around the bundle to keep it together with the other wires.

5. Connect Connector

• Fit the male connector to the female terminal.

  NOTICE:

  • Do not twist the connector when fitting.
  • Insert it until fully locked.